Kawasaki KLR650 Motorcycle (1987-2007) Service Repair Manual Description Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This in addition to extensive research allows Clymer to achieve an unmatched level of detail accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters numbered table of contents and an extensive index make it possible to locate the desired section quickly. Contents This Kawasaki Motorcycle Manual is 344 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings cautions and notes / Safety / Warning labels / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Four-stroke operating principles / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine leakdown test / Leak-down tester / Clutch / Gear shift linkage and transmission / Brakes CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP Pre-ride inspection / Break in / Engine oil and filter change / Fork oil change / Air filter / Cable lubrication / Drive chain cleaning and lubrication / Air filter housing draining / Muffler and spark arrestor cleaning / Balancer chain tensioner adjustment / Carburetor float chamber draining / Cooling system inspection / Drive chain adjustment / Throttle and clutch cable adjustment / Brake pedal adjustment / Idle speed and mixture adjustment / Engine timing check / Compression check / Spark plug plugs / Specifications CHAPTER FOUR / ENGINE TOP END Exhaust system / Cylinder head cover / Camshafts cam shafts camshaft shaft / Cam chain tensioner / Cylinder head / Valves / Cylinder / Piston / Piston rings / Specifications CHAPTER FIVE / ENGINE LOWER END Engine removal installation / Cam chain lower guide / Left crankcase crank case cover / Engine balancer / Crankcase crank case / Seal replacement / Crankshaft crank shaft / Specifications CHAPTER SIX / CLUTCH / GEARSHIFT GEAR SHIFT LINKAGE AND LUBRICATION SYSTEM Right crankcase cover / Clutch / External gear shift linkage / Oil pump / Primary drive gear / Clutch cable replacement / Kick starter kickstarter / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Input shaft / Output shaft / Transmission inspection / Specifications CHAPTER EIGHT / FUEL SYSTEM Carburetor carb / Cleaning inspection adjustment / Float / Fuel valve / Evaporative emissions control system / Air filter housing / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Resistance testing / Continuity testing / Alternator / Stator and pickup pick up coil / Rotor and starter clutch / Starter / Ignition system / Lighting system / Fan / Water temperature gauge and sending unit / Turn signal relay / Start button / Kill switch / Specifications CHAPTER TEN / COOLING SYSTEM Safety precautions / Radiator / Fan / Thermostat / Water pump / Specifications CHAPTER ELEVEN / WHEELS TIRES AND DRIVE CHAIN Speedometer drive uni...